Reference RN 60079-11 section 5.17
Items which are simple (usually 2 wire1) with defined characteristics and can be shown to be inherently safe if a (barrier) controlled supply is applied to them are known as simple apparatus and do not require certification but should be assessed for potential static issues.
| Such items can, but not exclusively, include: | |
|---|---|
| Switches & Contacts | |
| Resistors | |
| Diodes | |
| Thermocouples | |
| Terminals | |
Items with a low capacitance or inductors can be used but a more extensive asssesment must be made see EN60079-25 Annex H1
No heat dissipating components such as Switches, Terminals etc. can be automatically rated T62
Heat dissipating components e.g. resistors should be assessed.
However, historically it has been accepted to rate them T4 unless there are obvious heating effects.
EN 60079-25 limits the circuit to 1.3w when it contains simple apparatus

In most cases this is a result of a misunderstanding of Intrinsic Safety as a system concept and the idea of an enclosure certified intrinsically safe became a marketing ploy pushed by enclosure vendors in the 1990's.
The installation standard3 now calls for evidence of compliance, of the terminal box, to En 60079‑0 when multiple intrinsic safety circuits are inside.
Using a component certified Ex e4 would ensure compliance to EN 60079‑0.
ASSEMBLY CERTIFICATION IS NOT REQUIRED, and therefore the enclosure does not have an external certification plate as it only needs component certification.
Although some vendors push an 'intrinsically safe assembly' with certification plate this can be misleading as the junction box certification plate may be completely different from the intrinsically safe circuits inside. The enclosure would require an identifying labels stating "Contains Intrinsic Safety Circuits" or similar to ensure it is clear this is part of an are intrinsically safe system.
In summary for Terminal/Junction boxes
All terminal boxes must have an intrinsically safe identifying label.
For a single intrinsically safe loop: Enclosure must be physically suitable for environment
For an multiple intrinsically safe loops the Enclosure should have component certification to a relevant protection method e.g. Ex e
Notes
Usually 2 wire but 3 wire devices are allowed if they clearly meet the concept e.g. potentiometers which are can be visualised as to two linked resistors, however 3 wire semiconductors (transistors) would not be simple apparatus. ↩
Non Heat dissipating components can be rated T6 @ 45°C ambient ↩
En 60079-14 'Electrical installations design, selection and erection' ↩
En 60079-7 'Increased Safety' ↩